Origami

The art of folding

MHK
7 min readJul 16, 2023
Photo by Faris Mohammed on Unsplash

Origami, the ancient art of paper folding, has found itself at the forefront of modern engineering, captivating the imagination of engineers across various disciplines. From medical devices to space applications, origami has proven to be an abundant source of inspiration, capable of solving complex challenges. But what is it about this centuries-old practice that makes it so remarkably useful in the realm of modern engineering?

Unfolding the Origins: A Rich History of Transformation

Origami has a rich history dates back at least 400 years in Japan. Initially, there were only a handful of designs, numbering around 100 to 200. However, a revolutionary transformation took place in the 20th century, largely thanks to the efforts of Japanese origami master Akira Yoshizawa. Yoshizawa’s boundless creativity led to the creation of thousands of new designs and numerous books, sparking a worldwide origami renaissance.

Akira Yoshizawa

From Cactus Dreams to Unbelievable Realities

Let’s take a moment to appreciate the sheer ingenuity of origami engineering. Imagine folding a cactus from a single sheet of paper. By meticulously planning and folding, engineers have found ways to create intricate designs, such as rows of spines on the cactus. What might seem like an impossible feat becomes a reality through the careful orchestration of folds. The cactus, pot, and all, emerge from a single, uncut square of paper. It’s a testament to the extraordinary possibility’s origami unlocks.

Origami Cactus

The Art of Structural Transformation

Origami’s true power lies in its ability to transform a flat sheet of paper into complex three-dimensional structures with minimal processing. Take, for example, the “triangulated cylinder,” a folded pattern that exhibits bistability. This means it can remain stable in two different positions. With a simple twist, the pattern seamlessly transitions from one steady state to another, showcasing the mesmerizing nature of origami’s transformative capabilities.

Triangulated Cylinders

From Playful Toys to Life-Saving Innovations

Origami’s impact extends far beyond playful toys. It has revolutionized the field of engineering, enabling the creation of life-saving innovations. Engineers have developed origami bellows for flexible catheters used with the da Vinci surgical robot. These bellows ensure support throughout the catheter insertion process, overcoming challenges like buckling. Additionally, foldable bulletproof collapsible walls, inspired by the Yoshimura crease pattern, have been designed for police vehicles. Rigorously tested using 12 layers of Kevlar, these walls have proven their ability to stop bullets and enhance the safety of law enforcement personnel.

Yoshimura Pattern
Da Vinci Surgical System

The Art of Strength Through Folding

Origami engineering demonstrates that the simple act of folding can increase the rigidity of materials. This concept has far-reaching applications, even beyond origami itself. For instance, in the realm of engineering, the challenge often lies in folding thick and rigid materials. Origami techniques, such as surrogate folds and strategic cutting or scoring of materials, allow for the effective folding of such materials. Deployable solar panels, utilizing the renowned Miura Ori pattern, exemplify how origami can solve challenges in deploying large structures while maintaining compactness during launch.

Miura-Ori — Origami
Miura-Ori Fold

Unveiling the Future of Origami Engineering

Origami engineering’s influence stretches to unexpected areas. Engineers are now exploring ways to improve the aerodynamics of freight locomotives, notorious for their poor aerodynamic performance. By developing folding patterns that can be deployed on the front of locomotives, they aim to significantly enhance fuel efficiency, potentially saving companies millions of dollars annually. From violinist-inspired mechanisms that enable a continuous revolution to origami-based compliant mechanisms used in medical devices, the world of origami engineering continues to astound with its innovative solutions.

The Marriage of Art and Mathematics

Origami engineering’s success lies in the harmonious union of art and mathematics. Engineers have discovered that origami designs can be mathematically represented through crease patterns. These patterns serve as blueprints for folding, allowing engineers to transform two-dimensional sheets into intricate three-dimensional structures. Mathematical modeling plays a pivotal role in understanding and creating origami designs. By harnessing the power of mathematics, engineers unlock the vast potential of origami engineering, pushing the boundaries of what is possible.

Embracing the Origami Revolution

Origami engineering is a testament to human creativity, innovation, and the power of interdisciplinary collaboration. From its humble beginnings as an aesthetic art form, origami has flourished into a catalyst for groundbreaking engineering solutions. It offers a remarkable way to transform flat materials into complex structures, increase rigidity, improve aerodynamics, and enable compactness in deployment. With each fold, origami engineers unfold a new realm of possibilities, shaping the future of technology and pushing the boundaries of human imagination. Origami, the art of transforming paper through folding, has captivated the world with its beauty and elegance. But beneath its artistic surface lies a hidden realm of mathematics that drives the incredible possibilities of origami engineering. The complex crease patterns, which serve as blueprints for folding, are not arbitrary designs but rather the result of meticulous mathematical calculations and algorithms.

A Circle-Packed Blueprint: Decoding Origami Crease Patterns

To better understand the mathematics behind origami, let’s delve into the concept of crease patterns. An origami crease pattern acts as a plan, guiding the folds necessary to create a specific shape. For example, imagine folding a scorpion. The first step is to represent each feature — claw, leg, and tail — using circular regions. These circles, although abstract, serve as a crucial element in the design.

Scorpion varileg

The arrangement of these circles within a square box, akin to packing balls into a container, determines the skeleton of the crease pattern. By following specific rules, such as drawing lines between the centers of each pair of circles and adding folds halfway between intersecting lines (known as ridge folds), the entire crease pattern begins to take shape. As the process continues, the scaffold-like circles are eventually removed, leaving behind a pattern of lines representing the folds needed to create the desired shape.

This systematic approach revolutionized the world of origami design, allowing engineers and artists to achieve precise results. By adhering to the geometric patterns dictated by the arrangement of circles, one can transform a flat sheet of material into complex three-dimensional structures.

From Stick Figures to Triangulated Surfaces: Unleashing Origami’s Potential

While the circle packing method works exceptionally well for designs that can be represented as stick figures — such as the scorpion example — what happens when we need to fold shapes that extend beyond simple figures? Enter Origamizer, an algorithm developed by Japanese mathematician Tomohiro Tachi around a decade ago.

Tomohiro Tachi

Origamizer is a groundbreaking algorithm that transcends stick figures and enables the folding of any surface. By providing Origamizer with a mathematical description of a triangulated surface, it generates the precise folding pattern required to transform a two-dimensional sheet into a specific three-dimensional shape. This innovation has opened up endless possibilities for origami engineering, allowing engineers to create structures that mimic spheres, clouds, or even intricate animal forms like elephants.

Unleashing the Power of Origami Engineering

The marriage of art and mathematics in origami engineering holds tremendous potential across various fields. Origami offers a versatile method to transform flat sheets into complex shapes, making it invaluable in engineering applications. For instance, origami reduces dimensional space while maintaining deployability, making it ideal for compact designs. Additionally, origami’s folding action can enhance rigidity, taking advantage of material flexibility to create specific motions.

Moreover, origami’s principles are highly scalable, making it suitable for miniaturization. This attribute has led to the development of origami-inspired medical devices, microscopic grippers, and even self-folding structures for gene therapy applications. By harnessing the power of origami, engineers can tap into centuries of folded-paper experimentation and translate those ideas into practical solutions.

The Mathematics: Unlocking the Origami Revolution

The application of mathematics is at the core of origami engineering. From circle packing methods to the revolutionary Origamizer algorithm, mathematics provides the tools to transform abstract designs into concrete folding patterns. By leveraging mathematical modeling and conducting rigorous experimentation, engineers can unlock the full potential of origami in engineering applications.

Unfolding the Future

Origami is an ever-evolving field that continues to push the boundaries of what is possible. The integration of mathematics and artistic creativity has led to remarkable advancements across various industries. As researchers, engineers, and mathematicians collaborate and unravel the mysteries of origami, we can expect a future filled with groundbreaking innovations and awe-inspiring creations.

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